Custom made wire set production
for control cabinet manufacturing
In the industrial era 4.0, control cabinet construction demands customized solutions, short delivery times, maximum flexibility and consistently high quality. Due to a shortage of skilled workers as well as manual and time-intensive work processes, however, the requirements can hardly be met.
„A circuit diagram has an average of 400 pages that have to be flipped through several times during wiring.“
Complexity meets HIKwire - with HIKwire, we offer customers from various industries digitalized, fully automated wire set production. Here, all process-relevant steps are digitized, thus ensuring a continuous data flow: From design to inquiry to series production. Your added value: A significantly more time- and cost-efficient overall process in the wiring of your control cabinet with improved competitiveness and maximum economic efficiency.
„The savings potential through preassembled wire sets including labeling is up to 50 %.“
The future of control cabinet construction starts now
Reach your goal faster with preassembled wire sets
Significantly more control cabinets with the same capacity
The use of our automatically produced wire sets results in time savings in your production. Manual assembly is no longer necessary, which helps you to counteract the current shortage of skilled workers in the electrical industry. Freed capacities can be used for activities with higher added value.
Increased speed in the overall process
From construction, master data maintenance, supplier selection, and procurement to work preparation, production, and quality control, the entire order throughput time in your control cabinet manufacturing is reduced. Decisive time and logistics savings with a corresponding increase in productivity can be achieved thanks to the elimination of manual work steps, intermediate storage and transport.
80 % time savings along the value chain
Thanks to the automation of all processing steps, such as cutting to length, stripping, labeling, crimping, etc., ready-to-plug-in wire sets can be wired directly without time-consuming reading of the circuit diagram. This reduces internal assembly work to a minimum, speeds up logistics and reduces the risk of errors.
Continuous high quality thanks to automation
The continuous data transfer minimizes sources of error, as no manual inputs are required at the machine. Fully automatic production guarantees reproducible, continuously high quality. Crimp height and pull-out force measurement are integrated.
Reduction of overhead costs and optimization of planning
The entire process is simplified, from article creation and release, procurement, placement, picking, work preparation, and production to inspection. The ability to plan increases. Overhead costs are reduced. Competitiveness increases.
Complexity reduction thanks a complete solution package
From plausibility checks, design, procurement, storage, order preparation, manufacturing, quality control to delivery, HIK is your one-stop shop. The advantages: Time savings, reduction of process costs (overheads), storage locations, order and picking items.
Time savings thanks to production-oriented bundling routines
Perfect wire bundles for manufacturing are delivered sequentially in the correct order by bundling the wires.
Competitive advantage thanks to single wire marking
Due to the (fully) automatic production process, all wires are individually labeled according to the desired specifications.
Faster wiring thanks to wire assemblies with individual labeling
For easier and faster wiring, required information such as start and destination points can be printed on the individual wires. Reading the circuit diagram is no longer necessary.
Professional appearance thanks to sorting
Sorted bundling of the wire sets creates a tidy and clear appearance in the wiring channel.
Perfect results thanks to wire end treatment of the highest quality
Automated cutting to length, stripping and crimping produce perfect results in the shortest possible time.
Cost optimization thanks to ultrasonic compaction
Ultrasonically compacted copper wires combine the properties of a rigid wire with the advantages of flexible wires The manufacturing process results in a further cost saving of around 15 %.
Correct bundling thanks to automatic chain formation
Our intelligent chain calculation automatically bundles all interlinked wires sequentially in the correct order and, if necessary, provides them with double ferrules.
Digitalised conductor set production
Automationin Control cabinet manufacturing
Look into the future of control cabinet manufacturing with us and discover the advantages of digitalised automation.
Everything from one source
The HIK performance promise
Significant time saving
High economic efficiency
Higher process reliability
Consistent quality
Visible cost savings
Complete customized solution
Manual
was yesterday.
HIKwire brochure
Automatedwire set production
The most important information about our offer in the area of “automated wire set production” can be found in our free HIKwire brochure.
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